F18D4 1.8 engine

Characteristics of the F18D4 engine

Characteristics Value
Manufacturing GM DAT
Engine make F18D4
Years of production 2008-present
Cylinder block material Cast iron
Power system Injector
Type Ready
Number of cylinders 4
Valves per cylinder 4
Engine displacement, cc 1796
Engine power, hp 138 – 141
Maximum power, hp (kW) at rpm 138 (101) / 6300
141 (104) / 6000
141 (104) / 6200
Maximum torque, N*m 170 – 176 at 3800 rpm
Fuel consumption, l/100 km 6.8 – 8.7
Fuel consumption (mixed cycle), l/100 km 6.8
Oil consumption up to 0.6 l/1000 km
Recommended oil 5W-30, 5W-40, 0W-30, 0W-40
Oil volume in the engine 4.5 liters (when changing 4-4.5 liters)
Oil change every 15,000 km, in urban conditions – 7,500 km
Compression ratio 10.5
Cylinder diameter, mm 80.5
Piston stroke, mm 88.2
Environmental standards Euro 5
CO₂ emission, g/km 155 – 184
Start-stop system No
Motor weight n.d.
Engine life 200-250 thousand kilometers in practice
Power potential without loss of resource ~150 hp
Tuning Potential 200+ hp
Application Chevrolet Lacetti etc.

The engine was installed on:

  • Chevrolet Cruze, Orlando, Trax
  • Opel Mokka

Malfunctions, engine repair

ECOTEC F18D4 engine is a continuation of F18D3, a copy of Opel’s A18XER and at the same time enlarged F16D4, along with its pros and cons. But unlike its younger brother, the 1.8-liter engine has a variable geometry receiver. In time, it was also applied on 1.6 liters and accelerated the engine up to 124 forces (on Cruze SW it is used).
Motor resource of F18D4 engine is not big, a little more than 200 thousand kilometers and strongly depends on operation. Otherwise, it is a typical representative of Chevrolet ECOTEC D4 family, unlike the younger models, it is powerful enough, moderately economical and the car with it goes decently. When buying a Chevrolet Cruze or Opel Mokka, you can safely take them with this motor.

Tuning the engine Chevrolet F18D4

All those methods of modification to increase power applied to F16D4, apply to our 1.8 liter engine. To the indicated figures of power increase on 1.6 liter engine, we can safely add 12-15% due to the larger volume. Further we will talk about F16D4, as an example.

Chip tuning

In the market you can meet a lot of tuning studio, which one chip will launch the car into space, it is certainly an exaggeration, but some gain is quite possible, to pile put exhaust spider 4-2-1, thereby removing the catalytic converter, receiver, firmware under this case and will be a completely different song, about 125-130 hp we will get without special tricks.

Turbine

F18D4 1.8 engine

Above was described the most optimal complex for refinement of the motor, fast, simple and reliable. If you have nowhere to spend money and want to create something unusual, you need to build a turbo.

Here is a short list of necessary:
– TD-04 turbine + custom turbo manifold.
– autobahn88 intercooler (or similar)
– Audi TT RS bypass
– zero vic + cold intake
– modified intake manifold
– oil trap D1- spec
– NGK IFR7X7G iridium-platinum plugs
– fuel pump FPP 340 l/h
– fuel rail on the second row of injectors
– second row of injectors Bosch 235 cc
– custom fuel module
– Hardline anodized fuel pipes
– nylon braided reinforced hoses
– FOR fittings
– BlackRock fuel regulator
– Radium pressure gauge
– engine oil LIQUI MOLY 5w-30 dexos1+ oil stabilizer Lucas oil
– AUTOOL X50 plus auto scanner
– broadband lambda probe INNOVATE 3877 LC-2
– EGT sensor DEPO
– DEPO boost sensor
– ECU subcomputer – Ecu master DET 3+
– AEM V 2 water-methanol system
– custom exhaust on 63 mm pipe
– custom expansion tank
– right engine hydraulic support
– cold thermostat for 92 degrees in aluminum housing

The components are given as an example, you can use others. All this will allow you to get in the neighborhood of 200 hp at 0.7 baz excess at 100 gasoline.

To install the turbine you need a bypass, not a block-off, as we have a MAF, with a block-off will not work properly.

It is necessary to use 2 rows of injectors, our intake manifold has holes for the second row (and for this we need a separate control unit for these injectors – ECU MASTER DET3+). Our native fuel pump handled 2 rows of injectors and very well! The standard Aveo pump has good performance and it is enough for such tasks.

We also need AEM water-methanol injection: we put a 500 cc injector, use 50/50 alcohol/water.

The mixture at peak at 0.7-0.8 bar should be 10-10.5/1. At 11.5, the EGT rises sharply. A 61mm minimum straight-through exhaust, a good thick intercooler and a cold intake are also required.

Must install a cold thermostat and use Lucas oil stabilizers and oil only with dexos1 approval for turbo engines.

Also, will pop up an error on the automatic transmission at a boost greater than 0.5 bar (Check and abs, error -84, power limitation)

It should be removed in the main firmware and change the torque limitation on the gears, as the maximum torque in the program – 190 NM, we need to remove it and shift it to a larger number (it is better to trust a good specialist). Then the box will not fall into emergency mode.

MOTOR RATING: 4

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